End-to-End Scale-Up Ecosystem
Infrastructure alone is not enough. Integration is what drives success.
Our scale-up ecosystem is purpose-built to move chemistry forward at every stage, from milligram-scale synthesis in the laboratory to multi-tonne commercial production. Each facility in our infrastructure is connected to the next, with defined go/no-go criteria governing every transition. The result is a seamless development corridor where process integrity is maintained from the first experiment to the first commercial batch.
Ready to scale your chemistry with Manchester Organics?
Facility | Capability |
|---|---|
R&D Labs | Multi-fume hood hazardous chemistry handling |
High-pressure reactors | Up to ~100 bar |
Flow chemistry rigs | Microchannel & PFR for continuous processing |
Variable temperature setups | -100°C to ~1000°C |
Vapor-phase systems | Catalytic & non-catalytic |
Electrochemical units | ECF (Simons Process) |
Photochemical reactors | Batch & continuous flow |
Kilo Lab | 1-50 kg batch scale; continuous flow options |
Pilot Plant | 50-500 kg scale; batch & continuous |
Commercial | Multi-ton scale (Surat, Dewas & Dahej) |
Key Infrastructure Highlights
- Global Market Position: Up to ~100 bar
- Temperature: -100°C to ~1000°C
- Reactor types: Batch, CSTR, PFR, Microchannel, Fixed-bed, Fluidised-bed
- Materials: Standard and HF/HCl/H₂SO₄ corrosion-resistant metallurgy
- Scale: 100g to MT (fully integrated)
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